Transform Your Classic Mini into an EV – Step-by-Step Instructions
Welcome to the EKCO MiniVolt Installation Guide, where we walk you through the complete process of converting your classic Mini to electric power using the EKCO MiniVolt Kit. Follow these steps carefully, and refer to the accompanying installation video for visual guidance.
Before starting, ensure you have:
✔️ A basic set of hand tools (wrenches, screwdrivers, pliers)
✔️ A hydraulic jack and jack stands
✔️ Safety gloves and goggles
✔️ The EKCO MiniVolt Kit with all supplied components
Step-by-Step Installation Video: Convert Your Mini to Electric with Ease
See how easy it is to electrify your Mini with our detailed video guide—no guesswork, just a smooth step-by-step process.
📜 Prefer a written guide? Scroll down for the full breakdown.
❓ Got questions? Our support team is here to help!
⚡ Let’s bring your classic Mini into the future with EKCO MiniVolt!

🛠 Step 1: Removing the Internal Combustion Engine (ICE) System
1️⃣Remove Fuel & Exhaust Components
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Disconnect and remove throttle linkages and fuel lines.
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Unbolt and remove the exhaust pipe from the undercarriage.
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Carefully remove the fuel tank, ensuring all fuel has been drained safely.
2️⃣Detach Drivetrain & Suspension Components
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Release the wheel hubs from the kingpin by loosening and detaching the connections.
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Remove the factory halfshafts, ensuring they are completely free from the differential.
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Carefully detach and lift out the engine and gearbox assembly using a hoist or jack.
⚡ Step 2: Installing the MiniVolt EV System
3️⃣Positioning & Securing the MiniVolt Unit
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Hoist the MiniVolt EV drive unit using the supplied lifting harness.
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Carefully align the MiniVolt with the existing subframe engine mounting points.
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Securely bolt the MiniVolt in place using the supplied bolts and lock tabs.
4️⃣ Connecting the New Drivetrain
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Install the supplied halfshafts, ensuring proper fitment into the drive system
🔌 Step 3: Electrical System Installation
5️⃣ Dashboard & Wiring Setup
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Remove the factory instrument cluster from the dashboard.
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Install the supplied dashboard wiring by connecting it to the existing instrument cluster wiring harness.
6️⃣ Throttle Pedal Installation
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Mount and install the supplied throttle pedal, ensuring a secure fit and full range of motion.
✅ Final Checks & Testing
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Double-check all bolts, wiring, and connections for security.
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Ensure the throttle and dashboard components function properly.
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Lower the vehicle and perform an initial systems test.
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Charge the MiniVolt system and take it for a controlled test drive!
You're One Step Closer to Electrifying Your Mini! ⚡
Whether you followed our step-by-step guide or watched the installation video, your journey to driving a fully electric classic Mini is almost complete.
🚗 Need More Help? Our support team is always here to assist—don’t hesitate to reach out.
📸 Show Off Your Build! Tag us on social media and share your MiniVolt transformation.
Now, go out and enjoy the future of classic driving! The road ahead is electric. 🔋✨